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Mechanical EngineeringMachinery Diagnosis and Analytical Skills


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  • GreeceAthens
  • 19 - 23 Jun 2023
  • 20 CPD hours
  • $5,900.00
  • Overview
  • Course Outline
  • Scheduled Dates

Course Overview

The objective of this course is to present an analytical  approach to fault diagnosis and failure prevention in a broad range of machinery used in the process, manufacturing and power generation industries.

The key routes to predictive maintenance are demonstrated through both overview and study of examples in:

    Metallurgical failure analysis
    Vibration analysis
    A sequential approach to machinery troubleshooting and problem solving.

Objective:

The objective of this course is to present an analytical  approach to fault diagnosis and failure prevention in a broad range of machinery used in the process, manufacturing and power generation industries.

The key routes to predictive maintenance are demonstrated through both overview and study of examples in:

  • Metallurgical failure analysis
  • Vibration analysis
  • A sequential approach to machinery troubleshooting and problem solving.
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Course Outline

Day 1 – The Failure Analysis and Troubleshooting System

  • The causes of machinery failure
  • Contributing factors overlooked
  • Metallurgical Failure Analysis Methodology
  • Failure analysis of bolted joints- shaft failures and their origins
  • Ductile and brittle failures of shafts

Day 2- Machinery Component Failure

  • Analysis and Reliability Improvement
  • Redesign opportunities
  • Analysing wear failures
  • Bearing in distress
  • Roller element bearing failure
  • Journal and Tilt –Thrust bearings
  • Gear failure analysis
  • Mechanical seal selection strategies. 

Day 3- Continuous Reliability Improvement

  • Optimised lubrication for pumps and electric motors
  • Economics of dry sump oil mist lubrication
  • Lubrication considerations for pumps and electric motors
  • Major lubrication management
  • Vendor selection and reliability review methods
  • Centrifugal pump selection examples
  • Compressor reliability review examples

Day 4- Machinery Troubleshooting

  • The matrix approach to machinery troubleshooting
  • Pumps, centrifugal compressors blowers and fans
  • Reciprocating compressors, engines
  • Gas turbines and others
  • Vibration analysis- Multi-Media
  • Oil & Lubrication Analysis- Multi-Media
  • Specific machinery problems
  • Monitoring and analysis methods
  • Structured Problem Solving
    • Situation analysis
    • Cause analysis
    • Action generation
    • Decision making
    • Root Cause Failure Analysis - RCFA principles.

Day 5- Formalised Failure Reporting.

  • Actual cases cited
  • Examinations of failed components
  • Bearings , gears mechanical seals
  • Process/ Mechanical/Technical Interface
  • How PMT Teams work
  • Turnaround management
  • Preventive Vs Predictive maintenance

The course will be supported by:

  • Supporting  Powerpoint Presentation
  • DVD for GE Turbines- how they work and the components
  • Multimedia For Diagnosing Machinery Failures- Methodology
  • Multimedia Program For Compressors- Animated Movement
  • Vibration Interactive Program- New Standard Institute
  • Oil & Lubrication Analysis Interactive Program- New Standard Institute
  • Class Group Studies
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Schedule & Fees

2+1Offer

Get the most out of group training with our special discount! Register 3 of your participants together on the same course and only pay for 2.

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  • Athens
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  • Engineering

5 Days 20 CPD hours

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Athens

Athens

$5,900.00

  • Engineering

5 Days 20 CPD hours

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Milan

Milan

$5,900.00

  • Engineering

5 Days 20 CPD hours

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London

London

$5,900.00

  • Engineering

5 Days 20 CPD hours

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Dubai

Dubai

$5,900.00

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Yes, we offer certification with all our courses, every course is entitled to CPD (Continuous Professional Development) hours which you can put towards your professional portfolio.

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Machinery Diagnosis and Analytical Skills

  • GreeceAthens
  • 19 - 23 Jun 2023
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  • GreeceAthens
  • 19 - 23 Jun 2023
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