Machinery Diagnosis & Analytics - Training Course

Overview
Course Outline
Scheduled Dates

Course Overview

The objective of this course is to present an analytical approach to fault diagnosis and failure prevention in a broad range of machinery used in the process, manufacturing and power generation industries.

The key routes to predictive maintenance are demonstrated through both overview and study of examples in:

    Metallurgical failure analysis
    Vibration analysis
    A sequential approach to machinery troubleshooting and problem solving.

Objective:

The key routes to predictive maintenance are demonstrated through both overview and study of examples in:

Metallurgical failure analysis
Vibration analysis
A sequential approach to machinery troubleshooting and problem solving.

Course Outline

Day 1 – The Failure Analysis and Troubleshooting System

The causes of machinery failure
Contributing factors overlooked
Metallurgical Failure Analysis Methodology
Failure analysis of bolted joints- shaft failures and their origins
Ductile and brittle failures of shafts

Day 2- Machinery Component Failure

Analysis and Reliability Improvement
Redesign opportunities
Analysing wear failures
Bearing in distress
Roller element bearing failure
Journal and Tilt –Thrust bearings
Gear failure analysis
Mechanical seal selection strategies.

Day 3- Continuous Reliability Improvement

Optimised lubrication for pumps and electric motors
Economics of dry sump oil mist lubrication
Lubrication considerations for pumps and electric motors
Major lubrication management
Vendor selection and reliability review methods
Centrifugal pump selection examples
Compressor reliability review examples

Day 4- Machinery Troubleshooting

The matrix approach to machinery troubleshooting
Pumps, centrifugal compressors blowers and fans
Reciprocating compressors, engines
Gas turbines and others
Vibration analysis- Multi-Media
Oil & Lubrication Analysis- Multi-Media
Specific machinery problems
Monitoring and analysis methods
Structured Problem Solving
- Situation analysis
- Cause analysis
- Action generation
- Decision making
- Root Cause Failure Analysis - RCFA principles.

Day 5- Formalised Failure Reporting.

Actual cases cited
Examinations of failed components
Bearings , gears mechanical seals
Process/ Mechanical/Technical Interface
How PMT Teams work
Turnaround management
Preventive Vs Predictive maintenance

The course will be supported by:

Supporting Powerpoint Presentation
DVD for GE Turbines- how they work and the components
Multimedia For Diagnosing Machinery Failures- Methodology
Multimedia Program For Compressors- Animated Movement
Vibration Interactive Program- New Standard Institute
Oil & Lubrication Analysis Interactive Program- New Standard Institute
Class Group Studies

Schedule & Fees

3 For 2Offer

Get the most out of group training with our special discount! Register 3 of your participants together on the same course and only pay for 2.

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May
August
September
December

Location

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Athens
Dubai
London
Milan

Mechanical Engineering

Dubai

$5,900

Duration: 20 CPD hours (5Days)

date: 18 - 22 Dec 2023

Mechanical Engineering

Athens

$5,900

Duration: 20 CPD hours (5Days)

date: 27 - 31 May 2024

Mechanical Engineering

Milan

$5,900

Duration: 20 CPD hours (5Days)

date: 05 - 09 Aug 2024

Mechanical Engineering

London

$5,900

Duration: 20 CPD hours (5Days)

date: 23 - 27 Sep 2024

Mechanical Engineering

Dubai

$5,900

Duration: 20 CPD hours (5Days)

date: 16 - 20 Dec 2024

Mechanical Engineering

Machinery Diagnosis and Analytical Skills

Duration:5 Days (20 CPD hours)

date:18 - 22 Dec 2023

Dubai

$5,900

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+44 2071836657

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