Shutdowns, Turnarounds & Outages Management Course

Overview
Course Outline
Scheduled Dates

Course Overview

Maintenance shutdowns and outages are one of the most challenging periods in the industry, covering technical challenges, legislation, and financial and logistical issues on a large scale, and this is before the consideration of managing people with large teams, motivating, and bringing them together. Shutdowns are the most costly and time-consuming maintenance projects, leading to loss of production and expenses. In reality, the risk to equipment reliability, production integrity and operation efficiency increases due to machinery failure and unscheduled outages. To avoid production delays and costly maintenance repairs, companies strive to execute shutdown projects as effectively and efficiently as possible during the first time.

Objective:

Learn the latest best practices and strategies for dissecting the anatomy of a shutdown.

Avoid pitfalls in decision-making and understand the legal side of shutdown planning.
Identify and overcome bottlenecks through critical path analysis and PERT analysis.
Learn how to perform thorough cost and asset analysis.
Evaluate the effectiveness of your current shutdown and measure your shutdown efficiency by benchmarking with world-class shutdown strategies.
Acquire a better understanding of the equipment from operation and maintenance aspects.
Utilise tools and technology to smoothen the process and create a backbone for effective plant maintenance and reliability.
Reduce unnecessary costs by adequately planning, executing and closing your shutdown.
Apply better control systems for contractors on-site during the shutdown operations.
Efficiently coordinate contractors and in-house staff to obtain an effective workflow.
Master the latest best practices in planning, scheduling and the CPM/CPA methods.

Course Outline

Day 1: Shutdown Issues, Turnaround, Outages

Brief Overview of gas treatment
Emergency Shutdown Systems (ESD)
The Functional areas of a shutdown and their practical contributions
Three critical paths of shutdowns and turnarounds
A greater appreciation of the vital role in planning the shutdown process
Risk management in Shutdown, Turnaround and Outage
The New Standards Institute – Computer-based program for Shutdowns, Turnaround and Outages.

Day 2: Maintenance Shutdown, Turnaround, Outages

Stage 1 - Introduction and Overview
Stage 2- Safety Issues
Stage 3- Quality Issues
Stage 4- Designing the Organisation
Stage 5- Planning & Scheduling
Stage 6- Using Contractors
Stage 7- Cost Estimating, Reporting and Control
Stage 8- Site Logistics
Stage 9- Executing the Turnaround

Day 3: Modern Shutdown, Turnaround, and Outages Management

Stable domains of maintenance
Role of reliability
Identifying critical equipment
Pareto Analysis
Fishbone Bone Charts
Decision flow diagram
Classification - table
Definition of technical terms

Day 4: Guidelines for Shutdown, Turnaround, Outages Management

Work planning during shutdowns
Scheduling
Daily Schedule
Coding the jobs
Critical
Urgent
Priority
Routine
Coordination

Day 5

Plan maintenance job
Schedule maintenance job
Execute maintenance job.
Execute post-maintenance test.
Complete maintenance job
Schedule methods

Schedule & Fees

3 For 2Offer

Get the most out of group training with our special discount! Register 3 of your participants together on the same course and only pay for 2.

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Location

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Dubai
London

Popular

Dubai

$5,900

Duration: 5 Days

date: 23 - 27 Jun 2025

Popular

London

$5,900

Duration: 5 Days

date: 17 - 21 Nov 2025

Industrial Manufacturing and Production

Managing Efficient Shutdowns, Turnarounds and Outages

Duration:5 Days

date:23 - 27 Jun 2025

Dubai

$5,900

CPD Standards

Employees of professional or formally regulated bodies are generally expected to have CPD accredited training. This type of accreditation ensures that the training is knowledgeable, informed and constantly updated. It ensures our standards as a company are kept high and consistent.

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Frequently Asked Questions

How can training courses be used as a company benefit?

Training is hugely beneficial to both yourself and your company. It enables you to employ new technologies, increases your productivity and enables you to be more autonomous. Have a look here at our infographic on the importance of training and development!

How often do you update your course content to ensure relevancy?

Our course content is constantly reviewed and updated to ensure we stay up to date with all the latest trends. After every course is completed we review the feedback and improve the material where necessary.

Do you keep your classroom environment and instructional methodologies current with today’s real-world workplace?

Yes, we focus our training on ‘real-world’ scenarios and our trainers are all highly experienced and skilled in their relevant fields.

Are your courses eligible for professional certification?

Yes, we offer certification with all our courses, every course is entitled to CPD (Continuous Professional Development) hours which you can put towards your professional portfolio.

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